On November 7, 2023, the company partnered with a Guatemalan client, an edible oil manufacturer, producing peanut oil, rapeseed oil, and blended oils.

Client’s Case and Solution
With growing SKU variety, the clients existing line struggled with slow changeovers, hygiene gaps, unstable filling accuracy, leaks, and inconsistent package appearance. Alpha-Pack delivered an integrated line that combined filling, capping, sealing, and PE shrink wrapping as 4-Head Servo-Tracking Rotary Pump Filler APFF-4SR + Servo-Tracking Capper APCM-2S + Magnetic Induction Sealer TAPI-2100A + Shrink Line APW-8040AC + APT-8060PE-II.

Results Achieved
The line gained measurable improvements:

• Full GMP-compliant production line for hygienic and traceable operation
• Weight-based filling with ±0.5% accuracy for consistent fill volumes
• All liquid-contact components are made of 316 stainless steel
• Servo-driven cap tracking with no-cap detection and alarm to prevent waste
• The storage of 30 product recipes for rapid changeovers

Client’s Feedback
“This integrated line removed our multi-SKU bottlenecks. Fast changeovers across 9 bottle formats increased output, and the GMP design improved hygiene. Higher filling accuracy and improved cap sealing with ROI expected within 1-2 years significantly lowered returns and complaints.”